Optimize Your On-site Balancing with the Balanset-1A
For industries that rely on rotating machinery such as fans, crushers, and turbines, achieving optimal rotor balance is crucial for efficient operation and longevity. The Balanset-1A from Vibromera is an advanced on-site balancing solution that simplifies the process, ensuring precision and reliability.
Comprehensive Kit for On-site Balancing
The Balanset-1A is a two-channel device designed for accurate balancing and vibration analysis. Its complete kit includes everything you need for on-site balancing:
- Two vibration sensors
- One phase angle sensor (laser tachometer)
- Balanset measurement block
- Magnetic stand
- Electronic scales
- Transport case
- Software on a flash drive
Priced at 1751 euros, the Balanset-1A offers a cost-effective solution for industries worldwide.
Streamlined Rotor Balancing Process
The Balanset-1A facilitates a streamlined rotor balancing process divided into several key stages:
Equipment Setup
Begin by setting up the vibration sensors perpendicularly to the rotor’s axis of rotation. Mount the laser tachometer on the magnetic stand, aiming it at a reflective tape on the pulley. Connect the sensors to the Balanset device and the device to a laptop via USB, then launch the Balanset software, selecting the two-plane balancing mode.
Initial Vibration Measurement
To start, weigh the test weight, recording its mass and installation radius. Initiate the rotor and measure the initial vibration levels to determine the amplitude and phase of the existing imbalance.
Balancing in the First Plane
Install the test weight on the first balancing plane, corresponding to the location of the first sensor. Run the rotor to assess vibration levels. A change in amplitude or phase by at least 20% indicates partial imbalance correction.
Balancing in the Second Plane
Relocate the test weight to the second plane (where the second sensor is placed), and rerun the rotor for measurement. This data enables the software to calculate the precise position and weight of corrective loads.
Imbalance Correction
Based on the collected data, the Balanset software will suggest corrective weights and their installation angles for both planes. Remove the test weight, prepare the corrective weights as per the software’s recommendations, and install them at the calculated angle in the rotor’s rotation direction from the test weight’s original position.
Final Check and Completion
Run the rotor for a final balance check. If the vibration level is reduced to an acceptable range, the balancing process is complete. If further correction is necessary, the software provides guidance on additional weight placement.
Advanced Features for Detailed Analysis
The Balanset-1A excels not just in balancing but also in comprehensive vibration analysis. It offers features like:
- Accurate rotational speed measurement using the tachometer
- Precise phase angle determination for vibration signals
- FFT spectrum for a detailed frequency view
- Polar graph for visualizing unbalance
- ISO 1940 tolerance calculator
- Data logging and report generation
With capabilities for single and two-plane balancing, as well as grinding wheel balancing, the Balanset-1A is a versatile tool for various industrial applications.
Conclusion
The Balanset-1A empowers industries to perform precise on-site balancing, enhancing operational efficiency and machinery lifespan. Its comprehensive features and user-friendly interface make it an indispensable tool for any maintenance team focused on reducing vibration and optimizing performance.
[b]Contact Information:[/b]
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
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